(1) The equipment, sanitary piping, and utensils
used in receiving and processing of the milk, and manufacturing and handling of
the product must be maintained in a sanitary condition. Sanitary seal
assemblies must be removable on all agitators, pumps, and vats, be inspected at
regular intervals, and be kept clean. Unless other provisions are recommended
in the following supplemental sections, all equipment not designed for CIP
cleaning must be disassembled after each day's use for thorough cleaning. Dairy
cleaners, detergents, wetting agents, sanitizing agents, or other similar
materials which will not contaminate or adversely affect the products may be
used. Steel wool or metal sponges may not be used in the cleaning of any dairy
equipment or
utensils. All product contact surfaces must be
subjected to an effective sanitizing treatment immediately prior to use, except
where dry cleaning is permitted. Utensils and portable equipment used in
processing and manufacturing operations must be stored above the floor in
clean, dry locations and in a self-draining position on racks constructed
of impervious corrosion-resistant material.
(2) CIP cleaning, including spray-ball
systems, may be used only on equipment and pipeline systems which have been
designed and engineered for that purpose. When such cleaning is used, careful
attention must be given to the proper procedures to assure satisfactory
cleaning. All CIP installations and cleaning procedures must be in accordance
with 3-a suggested method for the installation and cleaning of cleaned-in-place
sanitary milk pipelines for milk and milk products plants. Because of the
possibilities of corrosion, the recommendations of the cleaning compound
manufacturer should be followed with respect to time, temperature and
concentration of specific acid or alkaline solutions and bactericides.
(3) CIP cleaning operations should be preceded
by a thorough rinse at approximately 110� - 115� F. continuously
discarding the water. Following the circulation of the cleaning solution the
equipment and lines must be thoroughly rinsed with lukewarm water and checked
for effectiveness of cleaning. All caps, plugs, special fittings, valve seats,
cross ends, pumps, plates, and tee ends must be opened or removed and brushed
clean. Immediately prior to starting the product flow the product contact
surfaces shall be given bactericidal treatment. Plates and pumps should be left
open over-night, assembled and sanitized prior to use.